Features

Motion4Sim Motion Controller Features

Hardware Features

  • Supports up to 7 Servo Motors

  • Pulse Speed: Upto 550 kHz for AASD Servo more possible

  • Step/Dir Mode for precise motion control

  • Real-time Torque Monitoring for homing and error detection

  • 16×2 LCD Display also RGB with a full menu system for parameter adjustments

  • Rotary Encoder with Push Button for user-friendly navigation

  • Signal Reception Switch for external device communication

  • Safety Stop & Force Offline Buttons for safety

  • Serial USB Connection with CRC checks for secure data transmission

  • 32-bit Processor for high-speed real-time motion calculations

  • Internal Memory for storing configurations and settings

  • LED Indicators for system status monitoring

  • Customizable DIY 3D-Printed Enclosure

  • Optional Remote Installation of the control unit (up to 3m away)

  • LCD & Encoder Installation Flexibility (either on the mainboard or separately)

  • Automatic Home Calibration on startup or re-connection (without limit switches)

  • Optional Limit Switch Installation for additional home calibration support

  • Actuator Overtravel Protection to prevent exceeding physical limits

  • Platform Health Check to ensure all actuators remain active during operation

  • Ultra-Low Latency Filtering (as low as 1ms)

  • USB Powered (5V) for convenient operation

  • USB Type-C Micro Connector

  • External Power (12V) with short-circuit protection and power control

  • Ethernet LAN Port (100 Mbps Full Duplex)

  • Support for SPI Displays (e.g., 1.5″ OLED handhelds under development)

  • External Security with Unique ID Chip and EEPROMs to ensure tamper resistance and configuration integrity

  • Secondary Servo Control MCU for failover in case of main MCU failure

  • Support for Smart Handheld (EM/Online Button)

  • Parallel Support for Smart Handheld and DB25 Handheld via RJ45 & DB25

Software Features

  • Dashboard APP supporting configuration , testing and Motion Cueing for many Games and Simulation

  • Intuitive Menu System for easy navigation and configuration

  • Fully Parametric Adjustments to suit custom requirements

  • Real-time Motor Status Monitoring

  • Automatic Zero-Position homing for servomotors

  • End-Switch homing Support

  • Service Mode for diagnostics, maintenance, and repair

  • Manual Motor Control for testing and troubleshooting

  • Adjustable Inline or Foldback Servo Placement

  • Customizable Lead Screw Pitch per Revolution

  • Unlimited Stroke Length Configuration

  • Adjustable Belt Reduction & Gear Ratios

  • Support for Rotational and Linear Actuators

  • Master Gain Scaling for input signal adjustments

  • Transitions for protection from motion spikes

  • Real Exponential Moving Average Filter for anti-vibration and smooth movement

  • Advanced Adjustable Spike Filter to eliminate sudden jolts

  • Offset Configuration for Each Motor (especially for rotating actuators)

  • Customizable Parking Position

  • Individual Actuator Settings (translation, length, DOF system)

  • Customizable Speeds for calibration, slow movement, and fast travel (up to 550 kHz)

  • Real-time Inverse Kinematics Calculations (1000+ calculations/sec for linear & non-linear actuators)

  • Stewart Platform Geometry Configurations (6DOF rigs)

  • Support for 3DOF, 4DOF, and Custom Rigs

  • Processing of 24-bit Input Data from SimTools / FlyPT Mover DR Sim Manager Simhub, Dashboard Motion System

  • 32/64-bit Motion Calculations for enhanced smoothness

  • Dual Operation Modes: Direct mode & Inverse Kinematics mode

  • Infinite Loop Operation for Continuous Rotation Actuators (e.g., YAW VR systems)

  • Support for Belt-Tensioning Systems also in torgue mode

  • Operation Hours Counter for maintenance tracking

Supported Motors

  • AASD Servo Motors

  • NEMA 17, 23, 34 Stepper Motors with digital stepper motor drivers

  • Servo Motors: YMPC AASD, Delta B2, Lichuan LCDA4

  • most STEP/DIR supporting drives

Why Choose Motion4Sim?

The Motion4Sim AASD Servo Motion Controller is a powerful, cost-effective solution for motion simulation platforms. It is optimized for AASD servo motors and also supports various other motor drivers operating in Step/Dir mode.

With real-time data transmission from PC simulation software via SimTools, FlyPT Mover, and the Motion4Sim Dashboard, this controller ensures precise and smooth motion execution.

For more information or support, feel free to reach out to us!

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